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Archive | construction

Closer Every Day: Construction Update and a Peek Inside Our 16th Street Factory

March 11, 2019 by Annie Kamin

Annie, our Chief of Staff, has been working on a Herculean task for, quite literally, years. She is in charge of the buildout of our just-out-of-reach 16th Street Factory in San Francisco. From plumbing snafus to signature cards, electrical work to signage, she’s left her mark on nearly every bolt, hinge, and joist of the space (opening in about a month). This story is her recall of the trials by fire of one of the largest projects of her life, and a preview of what’s inside.

exterior of the 16th Street Factory

Much like an expertly crafted bar of single-origin chocolate, building a chocolate factory takes equal parts skill, patience, determination, finesse, creativity, and, in all honesty, perhaps a whisper of insanity.

It’s fun, but it definitely has not been easy.

We’ve been working on building our 16th Street Factory for over four years, and at long last we are in the final stages of construction. I’ve been working on this project for just about two years now, and it has been hard to imagine this space as anything other than a construction site filled with the familiar and comforting sounds of hammering, welding, and drilling.

Chocolate machines inside the 16th Street Factory

Say hello to the TECHNOCHOC

For the past few months, we’ve been moving past more of the work that yields invisible progress (conduit runs to junction boxes, refrigerant lines, anything plumbing related) and we’ve started working on the finishes throughout the factory. With each light illuminated and each counter installed, the space is brought to life just a bit more.

It’s slightly bewildering, but even more thrilling, to think of the day in the not-so-distant future when I’ll be able to enter a room using a door with a handle instead of walking through the giant void where a window is supposed to be. The chaotic hammering, sawing, and drilling will soon be replaced by the quiet hum of the roaster, the gentle whoosh of the winnower, and the hypnotic white noise of our stone melangers hard at work.

I never thought that a question as simple as, “When will you be open?” could be so difficult to answer. We are so close to completion, but still have the lingering uncertainty of our final inspections ahead of us. Are there enough exit signs? Are the soap dispensers in all of the right places? Will they tell us we need ANOTHER PERMIT? If we manage to pass all of these inspections with flying colors, with colors, or even with a simple checkmark, we’ll be ready to open around the end of April. If we don’t, well, we’ll fix what needs to be fixed and try again the next week. Regardless, we are in the final stages of construction, and the building will without a doubt be open to the public soon…very soon.

Banquettes in the Dandelion Chocolate 16th Street Factory

Banquettes in progress

When you work on a project all day, every day for years, it can be easy to lose sight of the scale and the beauty of exactly what it is you’re doing. We’re building something that has some elements that San Francisco hasn’t seen in decades, and others that the city has yet to experience.

Yes, but…what’s inside??

The 16th Street Factory will have a café that is reminiscent of our Valencia St. location, but it will be slightly smaller and geared more toward folks who want to stop in, grab a Mission Mocha and a cookie (yes, for breakfast), and get to work.

Melangers making chocolate in the 16th Street Factory

The melangers are spinning on our first batches of chocolate made in the space

There is also the option of following a not-so-secret path that starts at the café and leads you down a small set of stairs, past our circa 1920’s freight elevator, and onto our catwalk that provides an intimate look at the roasting, winnowing, and melanging processes. At the end of the catwalk is our bleacher seating, where anyone who wishes to visit the factory can sit, relax, and watch our chocolate makers hard at work.

Chocolate salon inside the 16th Street Factory

The chocolate salon is underway

Sound exciting? That’s only a third of the factory! Directly adjacent to our café is a gleaming, gorgeous room that is home to our chocolate salon, an elevated pastry and chocolate dining experience that will offer a decadent breakfast menu, our chocolatey take on afternoon tea, and eventually, plated desserts in the evening. We’ve applied for a beer and wine license for the space, but, shockingly, we’ve hit a few snags and we are still working on securing it.

Our Chocolate Experiences team will be offering classes, both new and classic, and more opportunities for private events and event rental in the space. We also have a small amount of workspace where our teams can plan and coordinate to help the business run.

We are so proud of what we’ve built and we cannot wait to share it with you all. Stay tuned for exciting updates on our progress, an opening date, and more via our newsletter and Instagram. I’m looking forward to hosting you in our newest factory very, very soon.

Office space inside the Dandelion Chocolate 16th Street Factory

Upstairs office space in the works

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The Parklet: From Beginning to End

October 14, 2015 by Oblio Jenkins

At the end of August, our dreams of building a public parklet finally came true. Thanks to our designer, Oblio Jenkins, and a hardworking build team, the parklet is now finished and open to the public. Take a peek at the timelapse below to see its evolution from start to finish. Here, Oblio talks about what inspired his design and the history behind some of the methods he utilized.

Dandelion Chocolate – Parklet Construction on Vimeo.

When designing architectural spaces, I feel the duty to incorporate the context of the project into its construction in as many ways as I can. The ideas and inspirations behind the design of this parklet emerged from three different types of context:

The Client

Dandelion has three principles or concepts that they use to guide their brand decisions: craftsman, exquisite, and intimate. These three principles gave me a solid conceptual foundation to work with. I knew, if I somehow incorporated those ideas into my thinking about this project that it would align with their brand values. A spatial example of how “intimate” worked itself into the parklet is the bench seating underneath the canopy. The bench seating is a more intimate space in contrast to the open bar area, which is more social. The “craftsman” appeal is enforced by the hand-chiseled wood, as well as by the juxtaposition of metalworking and woodworking, both of which have ancient histories. What is most interesting to me is how can I integrate these ancient crafts with emerging modern crafts – in this case waterjet/plasma cutting (which is computer controlled) with hand manipulated wood.

Screen Shot 2015-10-13 at 4.52.35 PM

The Site

F3Another type of context is the site—in this case, Valencia Street. Just after I started the project, I was walking out of a meeting and stopped at the tree in front of the store. At the base of the tree I was admiring the cast iron grates (which I had seen many, many times before) but now, because I was tasked to design something directly adjacent to them, I was inspired to riff off of the grates in some way. I love the pattern (which is an ancient Moorish off set circle design). I think the symmetry and texture are beautiful. So at that moment I knew the floor or deck of the parklet would some how relate to the grates. Instead of trying to copy them, I thought it was more interesting to explore their patterns and texture.The cast iron grates have a nice depth to them, so for one side of my grate I decided to create a similar relief by using two layers of sheet metal. On the other side I flattened the pattern into one single layer – which reads totally differently but is a direct lineage from the tree grate pattern. The original tree grate also has an opening for the tree which is expressed with concentric circles, so I decided to celebrate the two front columns that support the canopy and trellis overhead with a similar pattern. This is also a bit of a historical reference; in the history of architecture, the tree was the first column. So I could not resist playing off that idea.

The Craft

Yet another context is fabrication, or how furniture and architecture are being produced in this modern age, and with what tools, crafts, and materials. I am a strong believer in the integration of old and new types making. This design incorporates a wide range of old and new forms of craftsmanship. The wood texture (a la Peter Gutkin) was created by hand chiseling. The grate files were drawn by me in the computer and cut with a CNC waterjet. The support brackets were cut with a CNC plasma cutter and the structural frames were hand-cut and hand-drilled. I think the only way to truly merge different materials and craft is to have a team of skilled and committed craftspeople. If you are able to develop the details and assembly strategy together, the project will always be better for it. We were fortunate to have that type of team on this project.

It is very nice to see something that you created be used and seen by so many people. It was a great pleasure to work with the team, and I appreciate very much the opportunity to create this parklet for Dandelion. For a few of my inspirations, see the references below.

 

Inspirations – Search:

The Primitive Hut

Carlos Scarpa

Waterjet Cutting

Plasma Cutting

Moorish off set circle pattern

Valencia street grates

Design Build Team:

Design – Oblio Jenkins

Wood Fabrication – Peter Gutkin

Metal Fabrication – Jeff Burwell

 

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The Parklet is Underway!

July 22, 2015 by Dana Crary

Last week, the leader of our design and construction team, Peter Gutkin, pulled up outside our factory with a parklet in the back of his pick-up. He and his team unloaded the sub-base framing pieces and officially began on-site construction! Check out the progress below.

Parklet4

Peter and Zach cutting pieces for the final decking.

It will take a lot of hard work getting the floor of this structure exactly right. The angles need to perfectly match those to the street and the floor must be flush with the curb and sidewalk. Total construction time should be pretty quick though, and we expect our team to finish building in about two to three weeks.

Parklet1

The parklet’s arrival.

In order to document on-site progress, we’ve set up a nifty time-lapse camera near our front door that snaps a photo of the parket every 10 minutes. By the time construction is complete, we will have enough photos to create a short video to replay the parklet coming to life.

Parklet3          Parklet2
 

In the meantime, party planning has commenced! Once we have a more clear completion date in site, we will be sending out an invite to all you party goers. In other reward news, tote bags have been printed, bitters are being bottled, and nibby bars are receiving their special labels. We are hoping to ship all of these exciting creations out in the coming weeks. Lastly, event-based rewards are available for sign up. If you haven’t seen the sign up link for your chocolate factory tour, cheese and beverage pairing, or cocktail-making class, or if you have any questions at all, please reach out to Dana through Kickstarter, or send an email to info@dandelionchocolate.com.

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Dandelion Chocolate is Building a Parklet

April 15, 2015 by Dana Crary
Parklet in front of Four Barrel Coffee (Photo by: San Francisco Planning Department)
Parklet in front of Four Barrel Coffee
(Photo by: San Francisco Planning Department)

We are very excited to announce that this spring, Dandelion Chocolate will be building a parklet on Valencia Street.  To support the construction, labor, and materials of the design we have launched a long awaited Kickstarter campaign earlier this week.

Design Projection of Upcoming Parklet
Design Projection of Upcoming Parklet

Parklets have been built all over the city of San Francisco to repurpose simple parking spaces into creative public space. Transforming the neighborhoods surrounding them aesthetically and functionally, parklets beautify streets while offering a safe place to strengthen community. Parklets “complete streets” by balancing out “the needs of people walking, riding bicycles, taking transit, or moving around in a private automobiles.” (SF Pavement-to-Parks)

Parklet In Front of Devil’s Teeth Bakery (Photo by: San Francisco Planning Department)
Parklet In Front of Devil’s Teeth Bakery
(Photo by: San Francisco Planning Department)

Each month, Dandelion Chocolate donates 1% of our chocolate to various San Francisco-based groups including local schools, fundraisers, and non-profit organizations.  We are very excited about this opportunity to contribute to the community and pilot a project that will enhance the street, provide a respite for pedestrians and serve Valencia Street by offering a unique space outdoors that is not an extension of our business.

The projected cost of this project is $30,000. Dandelion Chocolate will but doubling the impact of donations made during our 30-day campaign by matching funds dollar-for-dollar.  That means every dollar contributed by project backers puts two towards building the parklet! Also, every $100 backed will support 1 square-foot of the parklet.

Square-Foot-Graphic

We are offering fun and unique rewards for backers, including the opportunity to be a chocolate maker for a day or to eat all the dessert you can in one sitting. Our neighbors at Mission Cheese have generously donated cheese and beverage pairings as well.

Stay in the loop and take a look at our Kickstarter Page from April 13th to May 12th where you can watch our video, contribute to the campaign, earn some awesome rewards, and help us reach our goal.  Thank you for your support!

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Our New Spot!

May 23, 2014 by Todd

When we first moved into our Valencia St factory, it felt so roomy. It was a major upgrade from working in our friend’s garage. I can still remember when almost all of our chocolate-making equipment could fit on one folding table.

But we’ve been growing fast, and if you’ve stopped by the factory recently, you’ve probably seen that we are completely maxed out on space. We’ve squeezed every inch to make room for more production than ever, but also twice-weekly classes, daily tours, and special events. We’ve been humbled to watch as our demand has grown and we’ve had to put over 300 stores on our ever-growing waitlist. We would love to make more chocolate and have ideas for how to make it taste even better, but it’s become increasingly clear that that we need more space.

While we hope to never close our Valencia Street Factory, we’ve been on the hunt for a larger, second production facility. And now we have some exciting news to share: we’ve found a new spot to expand into! Our new space is located at 16th and Alabama, the former home of the Howard Quinn printing company.

298alabama

It was very important to us that not only did we stay in San Francisco as we grew, but also the Mission. So we were thrilled when the awesome team at CBRE (many thanks to Matt Kroger, Gary Arabian, and Mike Iino) found us this amazing opportunity just a few blocks away. It’s brick, it’s beautiful, we couldn’t be more thrilled, and it’ll last us years and years. However, it may also take a few years to fully build out and most likely, it will take even longer than anticipated. Our hope is that we can make room for more production and chocolate education and become a bigger part of the San Francisco chocolate story.

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Opening Tomorrow!

November 13, 2012 by Todd

Before: Excellent Auto-Repair

After: The Factory
Tomorrow is a big day for us — we are finally opening our doors to the public! It’s been a long time coming since we first saw Ron, our landlord, two years ago in the auto repair garage. We’re busy getting the final touches on our retail shelves and putting more batches in the melangers.

This is a limited opening, meaning we will have short hours for the near future. The factory will be running and we will have some new additions to our retail shelves including collaborations with local chocolatiers and limited-edition batches like one made with beans from the La Red Co-op.

The cafe will not be opening for at least a few more weeks — we are nailing down how to make the best hot chocolates, brownies, and cookies. But, if you stop by, you may be pressed into service as a taste tester for some of our experiments!

Come visit us:

Wed – Fri: 12pm – 4pm
Saturday: 11am – 6pm

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Valencia or Bust!

November 6, 2012 by Cam

It took a little longer than we’d original planned… ok, a lot longer, but we’ve finally moved in to our permanent home at 740 Valencia St! After doing a bunch of planning, we started packing and moving things on Thursday of last week. We took a bunch of the our semi-portable equipment (melangers, temperers) in the first load:

All loaded up

After that, we packed up a bunch of boxes with all of the stuff we needed and loaded them into the truck:

Caitlin wrangling the pallet jack. Where were they in college?

Tyler and Joey unloading

 Me about to drive the truck back to Dogpatch after dropping off a load at Valencia

The real challenge was moving our 2000lb wrapping machine from 1955 as it doesn’t really fit out of the door at the Dogpatch and we weren’t sure if it’d fit past our counters at Valencia. Fortunately, we had amazing help from Snooky and his team (Vic, Mark, and Sean). Snooky and Vic managed to wrangle the machine into the Dogpatch so they were the perfect set of people to help us get it to Valencia:

Snooky, grinning and planning his attack

Just squeaking out the door

We certainly weren’t gonna lift it by hand…

But that didn’t stop us from pretending we were :)

We had about a 1/4 inch to spare on each side!

Wrapping machine in its new home 

After moving everything over, we still needed clean things up at the Dogpatch space and set everything up at Valencia.

Todd and Maya setting up tables 

Tyler, Chiann, and Maya on the roof ladder 

Tod and Lisa did an amazing job giving the Dogpatch space a much needed scrub down and Erica and Lisa (what a champ!) were hugely helpful in getting things set up at Valencia over the weekend. By Sunday, our new space was ready:

(Photo credit:  Molly DeCoudreaux)

It’s hard to imagine the move having gone any smoother than it did; thank you so much to everyone who made it happen!

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New Sign

October 10, 2012 by Todd

Look what showed up today — our new sign! It’s really big, so you won’t be able to miss us when passing by on Valencia Street.

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Construction: Done!

October 1, 2012 by Todd

Those of you walking by Valencia street last week may have gotten a sneak peek into our space. We took down the window coverings for a few days while the storefront was being installed. If you popped your head in, you may have noticed — the construction is done!

We’ve gotten the final hand off and our construction team is moving on to new projects. We still have a few odds and ends (putting up our sign, small touchups, sound system, etc) and a few more inspections that need the final sign off. After that, we still have a lot to do — some of our machines are not quite ready for the new space and we are still figuring out our new roaster:

We’re also purchasing our furniture, setting up the cafe, and hiring a few more team members. We hope to get the chocolate production running in the new space in the next few weeks and open the cafe sometime (hopefully) shortly after.

I should also mention that we had the most amazing construction crew — George, Ed, and team at Pacific Construction were awesome. We’ve heard that with most construction projects, you know you are halfway done when you’ve run out of money. These guys were on time, under budget, and got all of the details right. They worked extra hours to fix problems that they weren’t responsible for and when curveballs came up that caused delays (e.g. health department) they split the difference or incurred the cost themselves. If you are building something in the bay area, I would highly recommend that you give them a call. Here are George and Ed posing with our new roaster:

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Construction Update

August 20, 2012 by Todd

There’s been a lot of good progress with the construction over the last few weeks. First, we hit a snag with the health department. Although they had approved our plans months ago, after reviewing our the other spaces in our building, they decided we needed a closed ceiling. After much back-and-forth, they approved an industrial plastic coating. So the scaffolds are up and we are adding that in now:

Next, the bean storage room is starting to take shape…

… and we have tile in the factory area.

The cafe is starting to appear…

… and we have the beginnings of display shelves:

We’re getting closer!

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